ISO 80369-7 Luer Gauges

ISO 80369-7 Fig C.2 Luer Gauges

ISO80369-7 Luer Gauges

  • Model:

C.2 is the male reference Luer slip connector used to evaluate female Luer slip fittings. It provides the specified male taper that a female slip connector must accept, so leakage, assembly feel and stress cracking can be judged against a controlled counterpart rather than against another production part.

What this gauge tests

  • Fluid leakage
  • Ease of assembly
  • Unscrewing torque
  • Stress cracking
  • Non-interconnectable characteristics

How it differs from the neighbouring figure

C.2 and C.5 are both used on the slip side and both are male-to-female in the sense that a male Luer slip connector is involved, but they are not interchangeable. C.2 is the male reference connector that tests female slip fittings; C.5 is the female reference connector that tests male slip fittings. If your sample is a female Luer slip connector, you need C.2. If your sample is a male Luer slip connector, you need C.5.

Before you buy

The minimum taper length requirement matters most here: 10.5 mm is required for non-interconnectable characteristic testing, while 7.5 mm may be used for the Clause 6 performance tests. A gauge certified only to the 7.5 mm minimum will not satisfy a reviewer asking for the non-interconnectable characteristic test.

What are these not

These are reference connectors, not complete test systems. Leakage, sub-atmospheric air leakage and axial load separation require pressure, vacuum or force applied through ISO 80369-20 test equipment. They are also not dimensional gauges: for a simple fit check on a Luer interface you want a male plug gauge or a female ring gauge, not an Annex C reference connector.

Related reference connectors

The other figures in the same ISO 80369-7 Annex C family:

Not sure which figure your test protocol calls for? The ISO 80369-7 Luer gauge overview sets out all six figures side by side and explains the three pairs that get confused.

ISO 80369-7 Annex C defines six reference connectors for Luer lock and Luer slip testing, numbered C.1 to C.6. They are the controlled counterparts your sample connector is mated against, and picking the wrong one is the most common specification error in Luer testing - not because the parts look different, but because several of them look almost identical and are certified for different test clauses.

The table below is the short version. Three of the six are female reference connectors used to test male samples (C.1, C.3, C.5); three are male reference connectors used to test female samples (C.2, C.4, C.6). Within each group the figures are split by test purpose, not by size.

Which figure do you need

FigureReference connectorTest objectTests covered
C.1Female, Luer lockMale Luer lockLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.2Male, Luer slipFemale Luer slipLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.3Female, Luer lockMale Luer lockSeparation from axial load, resistance to overriding
C.4Male, Luer lockFemale Luer lockLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.5Female, Luer slipMale Luer slipLeakage, separation from axial load, stress cracking, non-interconnectable characteristics
C.6Male, Luer lockFemale Luer lockSeparation from axial load, resistance to overriding

The three pairs that get confused

C.1 versus C.3. Both are female reference connectors for male Luer lock fittings. C.1 carries the sealing and torque test set; C.3 carries separation force and overriding resistance. A full Clause 6 qualification of a male Luer lock connector needs both.

C.4 versus C.6. Both are male reference connectors for female Luer lock fittings, with the same split: C.4 for sealing and torque, C.6 for pull-and-strip.

C.2 versus C.5. Both involve Luer slip, but they point in opposite directions. C.2 is the male reference connector that tests female slip fittings; C.5 is the female reference connector that tests male slip fittings.

The 10.5 mm and 7.5 mm taper length rule

A minimum taper length of 10.5 mm is required for the non-interconnectable characteristic tests. A minimum of 7.5 mm may be used for the Clause 6 performance tests. This matters in practice: an older ISO 594 reference fitting certified to a 7.5 mm minimum will pass the Clause 6 performance work but will not satisfy a reviewer asking for the non-interconnectable characteristic test. If your notified body or lab asks for that test, the reference connector has to meet the longer dimension.

Common specification and materials

All six connectors are machined from hardened stainless steel at HRC 58-62, with a 0.06:1 cone taper, surface roughness Ra of 0.8 µm or better on critical surfaces, and an edge radius of 0.15 mm to 0.20 mm on lugs and threads. Any radius or chamfer marked R on the drawing is 0.5 mm or less.

What these are not

These are reference connectors, not test apparatus. Pressure, vacuum and axial load come from ISO 80369-20 test equipment, which is a separate purchase. They are also not dimensional gauges: for a simple fit or geometry check on a Luer interface you want a male plug gauge or a female ring gauge. The reference connector exists to be the controlled mating part in a defined test configuration.

The dimensional limits behind all six gauges — Ød, ØD, the Luer lock thread major diameter, the taper length and the 6 % taper angle — are tabulated in millimetres on the Luer dimensions quick reference.

Not sure which figure your protocol calls for? Send us the clause numbers and we will tell you which connectors to order, or quote the six-piece set.

Standard figureISO 80369-7 Annex C, Figure C.2
Reference connector typeMale reference conical fitting
Luer configurationLuer slip
Test objectfemale Luer slip fittings
Tests coveredFluid leakage, Ease of assembly, Unscrewing torque, Stress cracking, Non-interconnectable characteristics
Cone taper0.06 : 1
MaterialHardened stainless steel
HardnessHRC 58-62
Surface roughness, critical surfacesRa ≤ 0.8 µm
Edge radius, lugs and threads0.15 mm - 0.20 mm
Radius or chamfer R≤ 0.5 mm
Taper length≥ 10.5 mm required for non-interconnectable characteristic tests; 7.5 mm minimum permitted for Clause 6 performance tests
UnitsMillimetres unless otherwise stated

Dimensional tolerances follow the ISO 80369-7 Annex C drawing for this figure. Confirm the drawing revision, certification scope and documentation package required by your quality system before ordering.

ISO 80369-7 Annex C defines six reference connectors for Luer lock and Luer slip testing, numbered C.1 to C.6. They are the controlled counterparts your sample connector is mated against, and picking the wrong one is the most common specification error in Luer testing - not because the parts look different, but because several of them look almost identical and are certified for different test clauses.

The table below is the short version. Three of the six are female reference connectors used to test male samples (C.1, C.3, C.5); three are male reference connectors used to test female samples (C.2, C.4, C.6). Within each group the figures are split by test purpose, not by size.

Which figure do you need

FigureReference connectorTest objectTests covered
C.1Female, Luer lockMale Luer lockLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.2Male, Luer slipFemale Luer slipLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.3Female, Luer lockMale Luer lockSeparation from axial load, resistance to overriding
C.4Male, Luer lockFemale Luer lockLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.5Female, Luer slipMale Luer slipLeakage, separation from axial load, stress cracking, non-interconnectable characteristics
C.6Male, Luer lockFemale Luer lockSeparation from axial load, resistance to overriding

The three pairs that get confused

C.1 versus C.3. Both are female reference connectors for male Luer lock fittings. C.1 carries the sealing and torque test set; C.3 carries separation force and overriding resistance. A full Clause 6 qualification of a male Luer lock connector needs both.

C.4 versus C.6. Both are male reference connectors for female Luer lock fittings, with the same split: C.4 for sealing and torque, C.6 for pull-and-strip.

C.2 versus C.5. Both involve Luer slip, but they point in opposite directions. C.2 is the male reference connector that tests female slip fittings; C.5 is the female reference connector that tests male slip fittings.

The 10.5 mm and 7.5 mm taper length rule

A minimum taper length of 10.5 mm is required for the non-interconnectable characteristic tests. A minimum of 7.5 mm may be used for the Clause 6 performance tests. This matters in practice: an older ISO 594 reference fitting certified to a 7.5 mm minimum will pass the Clause 6 performance work but will not satisfy a reviewer asking for the non-interconnectable characteristic test. If your notified body or lab asks for that test, the reference connector has to meet the longer dimension.

Common specification and materials

All six connectors are machined from hardened stainless steel at HRC 58-62, with a 0.06:1 cone taper, surface roughness Ra of 0.8 µm or better on critical surfaces, and an edge radius of 0.15 mm to 0.20 mm on lugs and threads. Any radius or chamfer marked R on the drawing is 0.5 mm or less.

What these are not

These are reference connectors, not test apparatus. Pressure, vacuum and axial load come from ISO 80369-20 test equipment, which is a separate purchase. They are also not dimensional gauges: for a simple fit or geometry check on a Luer interface you want a male plug gauge or a female ring gauge. The reference connector exists to be the controlled mating part in a defined test configuration.

The dimensional limits behind all six gauges — Ød, ØD, the Luer lock thread major diameter, the taper length and the 6 % taper angle — are tabulated in millimetres on the Luer dimensions quick reference.

Not sure which figure your protocol calls for? Send us the clause numbers and we will tell you which connectors to order, or quote the six-piece set.

ISO80369 Testing Equipment,Luer Gauge,ISO80369 Gauge,ISO5356 Gauge


ISO 80369-7 Annex C defines six reference connectors for Luer lock and Luer slip testing, numbered C.1 to C.6. They are the controlled counterparts your sample connector is mated against, and picking the wrong one is the most common specification error in Luer testing - not because the parts look different, but because several of them look almost identical and are certified for different test clauses.

The table below is the short version. Three of the six are female reference connectors used to test male samples (C.1, C.3, C.5); three are male reference connectors used to test female samples (C.2, C.4, C.6). Within each group the figures are split by test purpose, not by size.

Which figure do you need

FigureReference connectorTest objectTests covered
C.1Female, Luer lockMale Luer lockLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.2Male, Luer slipFemale Luer slipLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.3Female, Luer lockMale Luer lockSeparation from axial load, resistance to overriding
C.4Male, Luer lockFemale Luer lockLeakage, ease of assembly, unscrewing torque, stress cracking, non-interconnectable characteristics
C.5Female, Luer slipMale Luer slipLeakage, separation from axial load, stress cracking, non-interconnectable characteristics
C.6Male, Luer lockFemale Luer lockSeparation from axial load, resistance to overriding

The three pairs that get confused

C.1 versus C.3. Both are female reference connectors for male Luer lock fittings. C.1 carries the sealing and torque test set; C.3 carries separation force and overriding resistance. A full Clause 6 qualification of a male Luer lock connector needs both.

C.4 versus C.6. Both are male reference connectors for female Luer lock fittings, with the same split: C.4 for sealing and torque, C.6 for pull-and-strip.

C.2 versus C.5. Both involve Luer slip, but they point in opposite directions. C.2 is the male reference connector that tests female slip fittings; C.5 is the female reference connector that tests male slip fittings.

The 10.5 mm and 7.5 mm taper length rule

A minimum taper length of 10.5 mm is required for the non-interconnectable characteristic tests. A minimum of 7.5 mm may be used for the Clause 6 performance tests. This matters in practice: an older ISO 594 reference fitting certified to a 7.5 mm minimum will pass the Clause 6 performance work but will not satisfy a reviewer asking for the non-interconnectable characteristic test. If your notified body or lab asks for that test, the reference connector has to meet the longer dimension.

Common specification and materials

All six connectors are machined from hardened stainless steel at HRC 58-62, with a 0.06:1 cone taper, surface roughness Ra of 0.8 µm or better on critical surfaces, and an edge radius of 0.15 mm to 0.20 mm on lugs and threads. Any radius or chamfer marked R on the drawing is 0.5 mm or less.

What these are not

These are reference connectors, not test apparatus. Pressure, vacuum and axial load come from ISO 80369-20 test equipment, which is a separate purchase. They are also not dimensional gauges: for a simple fit or geometry check on a Luer interface you want a male plug gauge or a female ring gauge. The reference connector exists to be the controlled mating part in a defined test configuration.

The dimensional limits behind all six gauges — Ød, ØD, the Luer lock thread major diameter, the taper length and the 6 % taper angle — are tabulated in millimetres on the Luer dimensions quick reference.

Not sure which figure your protocol calls for? Send us the clause numbers and we will tell you which connectors to order, or quote the six-piece set.